Oct, 07
2021
Blog

Quality Control Vs Quality Assurance: Which Is Better?

In the Philippines and other countries, renowned quality control agencies have assisted several enterprises in maintaining the highest standards of quality. Quality assurance & quality control both produce good results in ensuring the successful operation of enterprises. Your organization needs to obtain an understanding of those roles, to deliver high-quality products. So, associating with the best agency responsible for quality control in Philippines and other counties will be helpful to standardize the process.

Quality Control Vs Quality Assurance: Five Distinctions

After the product manufacturing, quality control (QC) procedures ensure that it is safe, efficient, and effective. Through quality assurance (QA), manufacturers assure that their products are safe and effective by building quality controls into their design and development process. Both quality assurance and control processes are equally important. You cannot rely solely on QC to test the quality of a product.

● A Reactive (QC) Approach Vs Proactive (QA) Approach  

To ensure a high-quality standard, you need to follow a proactive approach. Through process design, it attempts to prevent defects from occurring. As a reactive function, quality control exists to detect errors after they have occurred. The Quality Assurance process includes the drafting of standard operating procedures (SOPs) and documenting.

It is essential to follow all procedures for producing an effective & safe commodity. To ensure that products meet safety and efficacy standards, they are subject to QC testing. QC tests that uncover a quality problem should result in proactive measures to prevent a faulty product from entering the marketplace. As a general rule, QC issues should trigger QA reviews.

Corrective and preventive actions (CAPAs) should be taken in case of nonconforming test results to identify the root cause of the issue and update processes to prevent it from happening again.

● Product (QC) Vs Product (QA)

QC, or quality control in Philippines and other regions, is centered on spotting quality issues in manufactured commodities. A quality assurance program is process-oriented, and it is designed to prevent quality problems. It is also possible to think about this distinction in terms of actions versus results. While quality control focuses on the resulting product, quality assurance involves all the actions required to fabricate products.

Here is a list of examples for different types of activities.

Procedures for Quality Control:

  • Performing a batch inspection
  • Sampling of products
  • Performing validation tests
  • Testing in laboratories

Procedures for Quality Assurance:

  • Detailed documentation process
  • Carrying out audits
  • The supplier management process
  • A training program for personnel
  • A control system for changing
  • Processes for conducting investigations

● Comparing the Parts (QC) with the System (QA)

Systemic quality control measures provide good outputs. The quality control system measures the components and the outputs of the system. Advanced methods and processes which safeguard quality standards are quality assurance control systems.

Quality control efforts might also focus on the raw materials used to create the final product, including the raw materials obtained from a supplier. In most cases, good quality management involves auditing suppliers and batch sampling raw materials to make sure inputs are safe and effective.

● The Verification (QC) Vs Creation (QA)

A quality control inspection involves verifying the safety and efficacy of products after manufacturing and before the distribution process. Qualitative analysis results in a roadmap that can be used to create high-quality products. Standardization has to do with designing, manufacturing, packing, distribution, marketing, and selling products.

● Dedicated Personnel (QC) Vs Entire Team (QA)

A department’s Quality Control team follows SOPs for testing products as part of its responsibilities. Staff members follow the enterprise’s SOPs for quality control and document their findings based on standardized tests and processes. The quality assurance process involves all members of the team. All organizations need to follow SOPs to ensure the best quality assurance. Quality assurance activities include training, documentation, and review across the organization’s workforce, instead of just handling the quality management system (QMS) as a whole.

Wrapping Up

 

Quality assurance or quality control is not optional. Similarly, it’s impossible to distinguish between the importance of quality assurance or quality control. Validation activities are part of the quality control process. To create a safe, efficient process, QA involves the creation of standards and procedures.

Sep, 23
2021
Blog

12 Usefulness Of Quality Control Services

Quality Control is the significant mechanism or process which enables enterprises to look for assurance regarding the development and maintenance of product’s quality. It’s done by considering several standards regarding the quality of the product, rigorous training of the workforces and the product testing process.

Some of the significance of quality control are as follows:

● Encouraging Quality Awareness

The most significant benefit acquired by initiating the quality control process is – it assists in encouraging & developing quality awareness amongst the factory workers. It’s highly beneficial for obtaining the desired quality level in that commodity.

● Consumer Satisfaction.

It’s highly beneficial for the consumers as they receive the finest quality commodities because of a good quality control process. It imparts them full contentment. It’s highly beneficial for the consumers as they receive the finest quality commodities because of a good quality control process. It imparts them full contentment.

● Minimization In The Production Expenses.

With the commencement of effective inspection & control over the production operations and methods, the productivity expenses can be extensively minimized. Quality control scrutinizes the productivity of the subordinate commodities and the waste ones that drop down production expenses.

● Potent & Effectual Utilization Of Resources.

The Quality control process assures the maximized utilization of convenient resources by ensuring wastage minimization and any kind of ineffectiveness.

● Raising The Goodwill.

By manufacturing good quality commodities and fulfilling the necessity of the consumers, quality control elevates the reputation of a brand in people’s minds. A reputedenterprise can easily make profit from the market.

● Boosting Up Morale Of The Employees.

An effective quality control system is extremely advantageous in boosting up the morale of the employees. It gives them the feeling that they are working in a certain enterprise that produces higher and good quality commodities.

● Improving The Relationship Between The Employer & The Employees.

The Quality Control process evolves the industrial ambience by boosting up the morale of employees. It assures warm and affable relationships between the employer and the employee which leads to proper perception & understanding between them.

● Advancing Production Methods & Techniques.

By providing proper data for both the engineering & technical domains – product manufacturing, good design and production methods are assured by the quality control process.

● Easing Up The Issues Of Fixed Price

With the introduction of quality control procedures, uniformity of products in terms of quality is maintained. It immensely facilitates the issues of fixed prices. A significant price for the standard products thrives in the market.

● Increasing Sales Figures.

The Quality Control process assures the productivity of the quality products. It attracts the attention of the end-users and boosts up the sales figures accordingly.

Wrapping Up.

The Quality Control process helps in retaining the existing demand of the commodity & create another contemporary one for the product. It quite rightly emphasized that Quality Control helps in the expansion of local and abroad markets. There are Quality Control companies in Myanmar that carry out a continual improvement mechanism for assistance regarding the reduction of flaws and the improvisation of the enterprise performance.

Apr, 23
2021
Blog, China Inspection Company

Is Final Random Inspection (FRI) is really necessary?

In the era of trade globalization, every business is trying to expand in foreign markets to tap the opportunities of making more profits. When it comes to importing consumer goods from China which is an ocean away, it’s incredibly important to partner with a reliable inspection company. A pre-shipment inspection in China will ensure the manufacturer is compliant with local regulations and has trained staff who are capable of mass-producing consumer goods that meet industry or otherwise specified requirements without any critical or minor defect.

As the name suggests, Final Random Inspection is a quality control method that takes place at the end of production when the whole shipment quantity is finished, packed and ready for shipment. This inspection usually takes place in the factory before the goods are shipped when nothing can be repaired or corrected. Guangdong Inspection can help you with pre-shipment inspection in China by doing a full-spectrum probing of your goods. We can travel to the factory on your behalf and conduct a series of checks to ensure that the products are meeting your specific requirements and standards, free from any major or minor defects, have proper packaging and levels and so on.

How FRI is conducted?

Before conducting a Final Random Inspection, you need to sit with your inspection company and chalk out a detailed strategy.

  1. Develop a specific defect list:

First, you need to brief the inspector about the defects that he/she should be looking for. You can prepare a list of potential defects and categorize them into – minor, major and critical. A slight deviation and a significant deviation from specifications can fall under minor and major defect respectively while a critical defect is referred to problems that make the product hazardous or unsafe for the consumers to use. The concrete defect list will help the inspector to determine the severity of any issues they find.

  1. Determine acceptance quality level:

Once the defect list is developed, it is time for sampling procedures or AQL (acceptance quality level). A predefined number of products is selected by the inspector at random which he checks one by one to find out the defects. AQL procedure determines the number of units to inspect and the exact number of defects to label it as failed inspection. To make the inspection achieve its goal, the defects need to be well-categorized.

  1. Develop an Inspection checklist:

Quality inspection is a collaborative effort. As you understand each and every aspect of your product better than anyone else, develop a product inspection checklist that will guide the inspection. The checklist might include packaging, labelling, functional testing, visual aspects, size, product safety, workmanship etc. The inspector will evaluate each of the procedure on the checklist and provide a detailed report of any defects present there.

Many companies still wonder if Final Random Inspection is really helpful. The final report after the inspection will give you a clear idea of whether the products are meeting your specific quality standards. Based upon which you can make the decision about whether to accept, reject or hold the shipment from your supplier.

Feb, 24
2021
Blog

How to Identify the Goodwill of an Inspection Company?

An inspection company needs to keep several things in the mind. They are acknowledged if they are successful to provide the first-class business. They are penalized if quality issues arise, thus serious steps are taken against them.

Having specialized and highly qualified inspection engineers is definitely important. Meeting the specific need in a quality way is the key to a successful inspection service. Not just a knowledge and experienced team can keep up the goodwill but expert engineers with commitment will do the necessity and complete the entire process. Now, if you are looking for a company with such goodwill then you must look for them in the list of inspection companies in Philippines, and the best one will do the needful.

What makes the Inspection Company Philippines popular?

When talking about a good inspection company in Philippines, Guangdong Inspection comes in the first list. They are known for providing quality control, audit and inspection services to their clients. Their USP lies in their 24 hours smart and quality services that too at competitive rates.

It has been noted that nowadays businesses prioritize quality check than anything else. This is because, the businesses believe a quality product sooner or later will build loyal customer belt. Needless to say, as discussed above, if anyhow the quality of the product is unsatisfactory, no matter how big a company is, customers will never come back. Always remember it’s not about the popularity or how competitive the price of the product is – all it takes the quality of the product.

Only a good company showering all their services with commitment and professionalism makes it a popular one. The goodwill of a company comes from the work they do. In this case, see what Guangdong Inspection Company does.

Guangdong – One of the Leading Inspection Companies in Philippines – What makes it Special?

Guangdong conducts the IPC or the Initial Production Check prior to the beginning of the production which helps in highlighting the quality risks before the products get manufactured. The process includes checking of the raw materials and other different components used during the production. Also, check whether the process is rightly aligned to the specifications and requirements.

A professional company will always perform an internal inspection all through the production process so that the risk lowers with different rounds. Guangdong inspection services initiates an identification as well as an evaluation process with the client’s supplier in order to ensure that the supplier understands the specific manufacturing requirements and there lies no dispute over the order details.

As an experienced company in Philippines, Guangdong Inspection Services guarantee that if Initial Production Check is conducted, it will help businesses in several ways. It is should be noted that defect in raw materials can lead to various quality issues. So, IPC is a MUST because it involves the assessment of raw materials prior to entering the production section. Every bit of details will be examined, right from material weight, dimensional stability, pilling resistance, pile retention, torqueing, stretch recovery etc. Any kind of issue arises at this stage will help the company to address the same before the production starts.

 

 

Feb, 11
2021
Blog

Roles and Responsibilities of a Quality Control Inspector

Quality control inspectors in China play a very crucial role in ensuring that the products that are manufactured and sourced meet all quality standards.

Role of the Inspectors

Such inspectors work in the industrial environment. Their role is to ensure that the goods that are produced hold sufficient quality prior before they are sold to the market. The inspection work would involve reading the blueprints then analyzing the different parts within the product. The inspectors should also note that the items have proper measurements and right operation. The overall appearance of the product should not just be neat but free of any scratches or flaws.

How does the Inspectors Handle the Work?

Needless to say that quality control in China has a complete different level of checking and taking care of the goods. Mostly the inspection is done manually but there are also automatic methods of quality control which can be applied if required.
It is obvious that abnormalities will be detected in any of the items. And when the problem is detected, it should be solved on an immediate notice. Their role is to determine the reason and accordingly rectify the grounds so that the issue doesn’t crop up again.

Their main focus is to check the issue in details and take full responsibility of the work and proceed with the inspection process accordingly. Above all these things, the equipment they use to carry out the inspection work is always properly maintained. Attention to the details of the work and working quickly and efficiently are the main criterion of the work the inspectors undertake.

Quality Control in China Has its Own Dimension

Quality control in China is absolutely done at a different level. They check whether each and every document is working properly or not. Are the equipments in good condition? Does the equipment is in the best operating condition as it should be at all times? It is important to crosscheck that the inspection instruments are performing the tasks rightly both when operated by an individual or in a team.

The role of each quality inspectors is also to keep records of all the works done and also share with the following team so that there is no scope of any loss of information. The work records should talk about not just the work that is done but any kind of disputes or issues encountered and had caused problem. In order to fit the role of a quality control inspector bachelor’s degree is a MUST in some of the complex jobs. Above everything computer and mathematic skills are very important to go forward with the job.

4 Best Practices of Quality Assurance in China

• Diligently there are meetings held in the factory focusing on product testing and quality inspections
• Payments are done after the work quality is confirmed
• Clear communication about production specifications and material billings are done
• No subcontracting is done
Last but not the least, we all know that manufacturing can never be absolutely flawless and there will be loopholes. So, the need is to find out the best inspection company that can bring out the flaws and do the best quality inspection.

Dec, 28
2020
Blog, inspection company in the Philippines

How initial production inspection assures quality product?

Today, businesses are prioritizing quality check more than ever. A quality product will eventually build loyal customer belt. If the product is disappointing, customers will not return no matter what the brand name or how competitively businesses price their products. Business profit is directly proportionate to the product quality. That is the reason why companies want to know more about different types of production inspections.

Initial Production Check (IPC) is conducted prior to the start of production to highlight quality risks before manufacturing. The inspection is carried out to check whether raw materials and components used in the production or the process are aligned to your requirements and specifications. The purpose of conducting IPC is to reduce production errors, if there is any, at the early stage. Companies are opting for this inspection process in manufacturing to ensure that their product is manufactured keeping in mind the prescribed specifications. Though reputed manufacturers in China conduct internal inspections during production, it is always advised that buyers conduct their own in-process inspections by a company that specializes in such inspections.

Guangdong inspection services is an inspection company in the Philippines, who can initiate an identification and evaluation process with your intended Chinese supplier to ensure that your supplier understands your precise manufacturing needs and there is no dispute over the details of your order.

Advantages of conducting IPC:

Businesses are relying on initial production quality check while signing a big contract with a new supplier. It is a structured way to verify that your supplier can meet your specifications and quality requirements. Identifying problems at the early stage of production and mitigating them involves much lesser expenditure than spotting them post-production. Such inspections also help in minimizing waste and prevent delivery delays that usually cause great financial loss for companies.
As an experienced inspection company in Philippines, we can assure that conducting IPC can help a business in many ways.

Defect in raw materials often leads to quality issues. IPC involves the examination of raw materials before entering production that includes – material weight, pilling resistance, dimensional stability, torqueing, pile retention, stretch recovery and much more. Any problem detected at this stage will allow companies to address it before production begins. Thus examining the products upfront, unanticipated costs and delays can be avoided.

Risk of disruption in the supply chain is also diminished by IPC. Guangdong ensures that the raw material you receive can meet the quality needs of your industry and are best suited for your industry. By conducting the inspection, you can assess your supplier’s production readiness. Thus it ensures enhanced productivity regardless of the industry you work in. Addressing issues at the beginning saves a lot of reworking or refraining time. So, more time can be invested in creating quality goods and better profits.
Initial production check also enables you to get an overview of the entire production process including some of the most essential components. From the early days of production, you can know about the materials for your project, potential prototypes and mass production.

Dec, 01
2020
Blog, China Inspection Company

DUPRO– The Only Key to Detect the Slightest of Quality Problems

Quality products determine the brand value that eventually leads to business success. Poor quality products, due to human error or problems with the machinery, can be damaging to the business bottom line for not meeting the specific quality standard. But is it worth to spend time and money inspecting a product before it’s finished? Well, it’s a necessity. Inspecting the goods post-production is often too late to prevent poor quality products going for shipment. So, it’s better to address quality issues during production. Guangdong is an inspection company conducting quality control and factory audits all over China. This can save you time and money by detecting the slightest quality problem at the earliest.

Conducting During Production Inspection (DUPRO) enables businesses to monitor the quality of the products before its final production, giving them better scope for rectification. The complexities involved in manufacturing a product determine when DUPRO should be conducted. It is a crucial step in the manufacturing process that is highly beneficial to manufacturers. The outcome of the inspection is discussed between the supplier, inspector, and factory management to make better decisions on the corrective action plans to address the defects.

Let’s see how conducting inspection during production can benefit businesses:

Loss reduction:

Conducting inspection during various stages of production will enable businesses to have a firm hold on manufacturing process and operations. If there is any faulty product present in the manufactured batches, early detection will help in correcting them. Some quality issues can be reworked during production phase and fixed before the completion of the final project. If the quality issues are not checked during the initial phase, minor issues can become fatal in later stages. When customers receive defective products, they return them to the retailer and businesses don’t make a profit on returned items. Faulty products might also lead to late delivery and late shipment. Late shipment is another issue that is considered a dangerous financial risk that businesses obviously don’t want to bear. With DUPRO, these hazards can easily be avoided.

Better product quality:

DUPRO services help businesses to diagnose production issues early so that excessive production of defective items can be prevented. During Production Inspection is also known as in-line inspection when products are inspected thoroughly to find out the origin of the defects and nonconformities. When the origin of an issue is detected, it comes easy to identify the solutions. This quality checking measure can help assess the production rate and ensure on-time delivery by mitigating the faults at the beginning. By strictly adhering to the observation of the inspection, manufacturers become more aware of the quality standards.

Greater brand reputation:

Defective products hinder manufacturing process. More delay in detection leads to more complications in the later phase of production. Thus, China inspection companies like Guangdong help businesses to produce only quality products. So, high-quality products delivered on time strengthen production chain which eventually results in achieving a satisfied customer base. Producing only quality products that meet customer expectation is great for any business reputation. Happy customers ultimately contribute to enhanced brand reputation, increased ROI and boosted sale.

Nov, 04
2020
Blog

Explaining The Whys Of Inspections And Audits

Cleanliness, production process regulations, labor laws — there are so many important safety factors to contend with in a factory setting. Keeping tabs on everything when the work is taking place in another country can be extremely challenging. To ensure all of these rules and regulations are being followed, it’s important to have inspections and audits to ensure the quality of each step of the production process is upheld to the highest of standards.

With safety and quality being two main criteria for every aspect of a production line, it’s helpful to keep these items in mind as you go through the different stages of an inspection. Use an inspection team with plenty of experience to guide you through the process so you can rest assured things are in order from the start all the way to the pre shipment inspection in China.

Cleanliness

Having a clean environment on a production line is a basic necessity, not just to protect your products but also the people who are making them. Keeping items clean and free of germs should be standard business practice. Health and safety are important components of any inspection or audit. Auditing a provider’s facilities covers many aspects of the production process, step by step. Throughout each step, cleanliness can be reviewed so there are no surprises down the line.

Production process

The actual production process is made up of multiple steps. Many of these steps or stages are dependent on what items are being produced, but there are some standard steps involved in every process. Having inspections or audits for the entire production process is one of the main ways to ensure that every step is following the correct protocol and that no corners are being cut.

Pre shipment inspection in China

After the goods are produced, they must then be prepared for shipment. This is the final step before the products make their way to the recipients, and all items must be fully accounted for and double-checked. Auditing this phase of the process can help ensure that the quality and quantity are meeting expectations every time. At the same time, the shipping method is being inspected to make sure that the timelines you have promised customers are being followed.

Labor

Labor laws may differ from country to country, but they all have the health and safety of the workers in mind. Auditing and inspecting how the workers in the factories are being treated is of the utmost importance. Everyone should be treated fairly and any rules, laws or regulations that are not being followed need to be dealt with right away.

Looking at all of the aspects of the production process from start to finish, it’s clear that safety is a top priority in any inspection, including the pre shipment inspection in China. When you set high standards and expect top quality, an inspection is the best way to make sure your chosen production company is living up to your expectations.

Oct, 09
2020
Blog

Add A PSI To Your Quality Control Check

A pre shipment inspection in China, or PSI, happens during a vital phase of the quality control process. After the goods have been manufactured and are ready to go to their final destination, it is of the utmost importance to ensure everything is as it should be, and that the high standards and high quality pieces are in place.

First things first

Of course, before the goods even get to the pre shipment inspection in China phase they should have gone through a series of checks and even potential audits to ensure the quality is being met from the start. Using a quality control specialist company who has experience in all phases of the good manufacturing process can help aid you in this endeavor.

There are many areas of a warehouse and production line that need to be checked from time to time to keep within standards, rules and regulations. From working and labor laws to environmental regulations to your own company’s standards and protocol, knowing that every step of the manufacturing process is up to speed will help the end steps go much smoother.

PSI: Pre shipment inspection in China

If shipping the goods is one of the last steps before the goods leave the warehouse in China, then the pre shipment inspection is a huge priority. You will surely want to make sure that what is leaving the building is how it should be so that any problems down the line can be dealt with accordingly.

The pre shipment inspection does not solely deal with checking the goods. There is a lot that goes into the pre shipment stage of the manufacturing process. The packaging of the goods or items is important, as is the packing of the items into boxes or crates. The loading into containers ready for shipment is also a key item. The final packing and preparations are also looked at during a pre shipment inspection.

Using an expert

Even companies and warehouses that have the best processes in place for manufacturing from start to finish could use an outside source to help with inspecting and auditing their procedures. Having a third party expert come in with an objective eye can really ensure that all processes are and regulations are being strictly followed. Highly trained inspectors or auditors will know exactly what to look for, and they will work with you in ensuring they understand the product at hand to give you the best result.

Letting your buyers know that what they are purchasing from you has been checked and inspected can go a long way. Of course, the buyers can also order a pre shipment check to confirm that what they ordered is being made and fulfilled correctly. Have that peace of mind for yourself and them by having the correct inspections and audits in place to stand by your product and manufacturing process from the very beginning until it is ready for shipment.

Sep, 08
2020
Blog

Things to Know About an LED Display Test

We all know that display technology has become a central requirement in our day-to-day lives. LED displays are used for a broad variety of applications; like scrolling signs for advertising, traffic alerts, mood lighting and so on. Digital displays have become a leading technology, on which many others depend.

As LED technology has grown, the pressure for better quality control of LED displays has also increased. The performance of LEDs is rigorously tested during production in order to ensure that each particular device meets the end-user’s specific operating requirements. It is essential that each modular component undergoes both electrical and optical testing during manufacture and assembly. The objective is to achieve both high performance and reliability in service, so that faulty pixels do not develop and the product’s contrast and color temperature remain within acceptable ranges.

Of course to achieve this there is a need for professional inspection services with expertise in conducting LED display tests. Guangdong Inspection Services are one of the best leads to contact.

Why Guangdong?

Guangdong Inspection is known for providing the most up-to-date quality control services and advanced LED display tests in Shenzhen. Guangdong’s professional inspectors have years of experience in performing these tasks efficiently.

How LED tests are done?

During an LED display test, many different checks are conducted to ensure that every stage works in accordance with its design parameters. This begins with an examination of the cabinet before the screen and components are even mounted. It needs to be checked to ensure it is sufficiently waterproof to protect the display from water damage. Other checks then examine the assembly process, heat dissipation efficiency, electrical calibration, the screen illumination, and the various individual control circuits (for brightness, contrast, saturation and so on).

A vibration test usually follows to ensure that all the internal mechanisms and gears are secure and ready for the rigors of transportation. Finally, all the test measures recorded for the product are checked against the design requirements before the display is cleared to leave the facility.

Display Maintenance

Due to the wide potential and many benefits of LED displays, almost every business and many individuals are currently investing in LED products. Thousands of retailers, hairdressers, restaurants and estate agencies have adopted an LED window display because they provide a great way to attract attention, communicate with customers, and give their brand a more professional image.

LED displays are a great way to communicate, but dreams will remain dreams unless you have something to say and know how to use them effectively. Take care of your window display products by reading our top maintenance tips:

Save energy – When not in use, make sure you turn off your LED display. It is important to also remove the plug so that no energy is wasted unnecessarily.

Regular LED Display testing – Maintain your equipment by hiring the services of a specialized LED display testing company. Regular testing will extend the life of your display and also keep it operating at high quality standards.

Protect your LED display – Ensure your display products are kept away from sources of humidity and avoid any water contact with the screen. This is one reason why sitting close to a display should always be avoided in case someone spills something.

Cleaning – Displays should be cleaned regularly without fail. Lots of dust will degrade the screen’s image and your own.

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