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4 Crucial Areas of the Pre-Inspection Check

During a pre-inspection check, your goods are examined before they leave the facility to be shipped to you or your customers for delivery. Although sometimes overlooked, this is a vital part of any solid quality-control process.

When your items are inspected before they make their way to their final destination, problems or mistakes are caught right in the manufacturing facility, as opposed to you or your customers discovering them later. This saves time and money, and it can also prevent your customers from being upset about your product or because of shipping delays. Having to return products after you receive them because of flaws will lengthen the entire production-to-consumer process.

The Product Count

Many things can happen in a busy factory, from the shipping of the wrong quantity of product to an error in the delivery address that slows down the journey to the proper destination or results in products getting lost. For your business to retain its credibility, you need to be able to meet the demand for your products without sacrificing your deadlines, and this means having the right amount of product shipped to you correctly when you need it. That’s why, during a pre shipment inspection in China, the inspectors will check packages, confirm the quantity is correct and verify the shipping address is right.

The Products’ Appearance

Naturally, your goods need to have the quality you and your customers expect. This is why the inspectors will examine a product’s overall appearance, looking for errors and flaws, and will check areas such as branding, materials used and design against the product details you have provided. This is done to ensure your products appear as you intended them to. Protecting your brand and your reputation with your customers is the ultimate result.

The Product’s Function And Safety

All your customers will expect a functional, safe and working product. The inspections will include product tests to validate design suitability, safety, function and usage. Without these types of checks, you could end up sending out malfunction products to customers, and that’s at best. At worst, you could send out dangerous products that will cause major damage to your company’s reputation and potentially open your brand up to legal liability for any incidents connected to the unsafe products.

The Product Labeling

One of the most commonly neglected areas of manufacturing, labeling is actually quite important. Labels communicate product contents, quantity, transport stye, and the origin location of a product. Since a lack of important details on a label can lead to lost or misused items and angry customers, the inspectors will review your product labels to confirm all the information is there and accurate.

Quality is king among the savvy consumers of today, so if you have not yet contacted a professional inspection company for services in China, now is the time to get in touch.

Blog, during production inspection

The Importance Of Production Inspection

In any company, quality control is of the utmost importance. In a company that is producing goods, a production inspection also needs to take place at various parts of the production timeline. The entire process of making any goods meant to be used by consumers needs to be done safely and efficiently. Using During Production Inspection (DPI) can help ensure the product is being made to the high standard and quality needed.

The process

The entire process of creating a type of good or product can be quite lengthy with many moving parts. There may be plenty of machinery or staff members to come in contact with the product during the process, with many opportunities for something to go wrong. Minor differences within a package of similar products can mean unhappy consumers and even unsafe products.

Using During Production Inspection (DPI) can help stop any problems from arising. There is also the opportunity to use an initial production check to confirm that the beginning of the production process is in line with what you hope to be the end result.

Having these types of checks and inspections during the production process helps you and your staff stay on top of everything. Your staff put in a lot of hard work and effort to ensure the best product is being made, but with machinery that can become faulty and human error that may occur, something may go wrong with your product from time to time.

Benefits and advantages

Knowing and accepting that problems can arise during any part of the process is a great first step into the world of inspection. Using a professional inspection can only benefit your company with the many advantages of using this offering.

The goods or products that you are creating likely have very specific requirements for them to be in great condition and working order. Inspectors can check for any little thing that your product must have in order to work well. It could be the sizing, the packaging, or ensuring all of the pieces are in the right place.

Knowing that you are doing the right thing by creating helpful checks and balances will keep the process of your production efficient and with a great end product. The last thing that you want is for your production to be halted due to a flaw in the system that wasn’t noticed in time. Having these checks and inspections can keep you on schedule with the production and helps with quality control.

Having regular inspections scheduled keeps everything under control. This can help with peace of mind for not only the company owners but also the staff, who will be relieved to know their hard work is going toward a product that will be high in quality and appreciated for the entire production process.

Blog, during production inspection

Why China Is Considered To Be The Best Place When It Comes To Pre-Shipment Inspection?

When you are buying products in China, it only makes sense to have concerns about quality just like you would anywhere else. The difference here is that you may not be able to visit a manufacturing facility in China in person to check your goods as you would a facility in your home country. However, you can still ensure you are receiving quality products from China by using the services of a local inspection company that has the high standards found throughout the industry.

Expert evaluations on demand

Experienced, professional companies such as Guangdong Inspection use a set of standards and protocols to ensure that your products are exactly what they should be before they ever leave the facility. All inspections are prepared in advance with the input of technical advisers, and all inspectors must follow operational procedures to the letter. AQL standards, which are internationally recognized, are used unless you have special requirements. The information you give the inspection company about your product, what it should look like, and how it should operate will be factored into the inspection guidelines.

Know what you are getting before it arrives

All products are inspected and labeled using a general defect category. Minor means your product functions correctly but has a defect that could damage sales, while the “major” defect indicates that the product’s functionality/reliability and/or appearance is damaged. Finally, there is the critical defect used for products that are unsafe, hazardous and/or not in compliance with applicable regulations. Selling products that are hazardous or not in compliance with applicable regulations can seriously jeopardize your company’s brand and financial future, which is why inspections are so crucial.

You will receive a detailed report about your products and any defects before the goods are shipped to you with a pre-shipment inspection. This allows you the chance to address any issues with the product and come up with a solution before the products are sent to their final destination.

Save money and time

If a shipment of goods leaves a factory without being inspected and lands on your doorstep with defects you were never aware of, you will find yourself wasting a significant amount of time and money addressing the problem. This situation can be even worse if you deliver the products to your customers before you discover the problem and you end up flooded with returns and upset customers as a result. Customers who are waiting for their orders may also become frustrated, and all of this may add up to a devastating effect on your company’s reputation.

You can have quality products from China even if you never step foot in a factory there. Contact the professionals at Guangdong Inspection so you have peace of mind and a protected bottom line before any of your products even leave the manufacturing facility.

during production inspection

Know About the Three Types of Product Inspection Available

Product inspection is a very crucial process for manufacturers before passing on the product for shipment. The manufacturers have to make sure of the minute details of the end product. It is one of the most high-priority works of the manufacturers. There are companies who appoint professional testers to test and inspect products before handing out to the distributors. The job of the manufacturers is really tough and tasking. Little mistake and damage of the products in times of distribution is absolutely not accepted. So, proper care and dedication are needed that will save the company from any damage to their reputation. After all, who wants a bad name to their company? I’m sure none.

There are three types of product inspection. Read below to know more:

  • Pre-production: This stage takes place in the initial stage when 0-20% of the total amount of products have been completed. The inspection in this stage leaves room for judging the capacity and the preparation levels. In some cases, identification of problems if there is any can be adjusted immediately. In this way it doesn’t disturb the production rather fixes a problem if any and then continues with the rest of the production. In this stage, thorough checks of the details of the finished goods are conducted. The raw materials, other components and packaging materials are also checked to perfection in order to ensure the factory is using the material it has promised to use.
  • During Production: During Production Inspection (DUPRO) is highly recommended when a manufacturer works with a new company or in times of making their first time order. This takes place when production reaches 20-60% of the final shipment. This gives you a clear picture of the process of manufacturing, materials used for the products and the flow of work in the early stage. This is advisable in the case of a limited quantity order as the continuous production can lead to major spoiling in the quality of the work. DUPRO is the vital and effective way of identifying a problem and preventing it from all possible faulty consequences.
  • Pre-shipment: This is the stage of final inspection when 80-100% of the production has been completed. Continuous onsite testing is performed with proper discipline. Acceptance Quality Limit (AQL) is conducted by major international and national teams of Quality Check (QC) experts. This is done to make sure there’s no room for any faults as it’s the last stage and after that, it is passed on for shipment. After this inspection, an ‘acceptance’, ‘hold’ or ‘rejected’ rating is received. In the case of other failures, they are mentioned too.

The above-mentioned ways are the process by which the quality of the products are checked, verified, tested and passed on for shipment. If you don’t pay attention in these stages, you’re bound to fall victim to not so desired damages. So, leave no stones unturned in the process of checking the quality of the products.