Apr, 25
2018
Blog

How to Conduct a Foolproof Quality Control Inspection on your Suppliers

From coordinating with the suppliers to prepping for shipments on time, coping with an array of production activities is a challenge faced by a lot of enterprises. It is also quite taxing to ensure whether the quality of the products is good or not keeping the resource and budgetary constraints in mind.

This is where third-party inspection companies in China and other Asian countries come to the rescue. From inspection services to Audit services, they execute a foolproof quality control inspection tailored to the business needs of the company. Let’s find out how they conduct a comprehensive Quality Control protocol on a variety of products before, during, and after the production process.

Initial production quality check: The vetting process gets started before the production begins where the QC professionals identify and evaluates the credibility of the intended supplier. This is conducted either at the vendor’s office or the factory site.

During Production quality Inspection: During Production quality inspection, also known as DUPRO, is the examination process of investigating the appearance, weight, size, functionality, appendages, artwork, packaging, packing, and other relevant features of products. This is an important stage to identify the defects and other related production loopholes to reduce rejection rates in future.

Final random inspection: This is a follow-up DUPRO service that checks the finished products ready to be packaged and shipped by the supplier. This generally involves a superficial inspection of the physical features of the products including the packaging and packing. The inspection process is performed at the factory, during freight forwarding, and at the port.

Loading supervision: From confirming the container’s status to final packing inspection, this QC process takes control of the product loading procedure just before the supplier is about to ship. The process involves monitoring the carton, filling, levels, packaging, and labor.

Production monitoring: This evaluation process encompasses real-time supervision of the entire production activity. The inspectors provide daily feedback with the feedback of the supplier’s production capabilities that may include early warning insights and assess the operator’s competency.

First Assessment Audit: This QC control service is a single-day evaluation process performed before the client gives a green signal for ordering from the suppliers. This is important to prevent suppliers who are inefficient and help them negotiate with the right suppliers aligned with the business requirements of the client.

Social Audit:This QC control is conducted to ensure the suppliers adhere to the acceptable worker’s rights and other standardized norms. This process is often requested by the clients to nurture their socially conscious attribute and maintain a good reputation in the market.

Full Monitoring Audit: This is a comprehensive audit service which covers an array of supplier evaluation process. This process is meant for those clients who are tight on both budget and time. From checking the supplier’s profile to verifying their control measures, the inspectors make sure they provide an extensive analysis report of the suppliers.

The SMEs can get a QC service relevant to their business requirements at low prices here.

Apr, 20
2018
Blog

7 Reasons your Supplier Needs a Full Monitoring Audit

A company’s reputation depends on an array of factors like product quality, customer services, managerial policies, and a lot more. If your organization’s brand name depends largely on the work of the suppliers then getting a full monitoring audit is the need of the hour.

Full monitoring audit involves a factory site inspection of the suppliers before the ordering process. As the SMEs are bound by time and budget constraints, they can count on third-party full monitoring services in Asia for best results. Here are the top reasons your supplier needs a full monitoring audit.

  1. Highly quality materials on time

Full monitoring audit is generally a two-day process where the entire evaluation activities are conducted at the supplier’s area of production. The monitoring procedure involves identifying those areas that might cause potential delays. This makes the suppliers more vigilant about their work and drives them to deliver on time.

  1. Value for money

The inspection companies that conduct full monitoring audit are good negotiators and ensure value for money by making the client’s objectives clear to the suppliers. The auditors check the purchasing practices and resource management of the suppliers to not only prevent cost overruns but also fosters coordination between the client and the suppliers.

  1. Detailed status reports

The clients will be updated about the activities of the suppliers as the auditors will provide them periodic status reports to help them understand if the suppliers are meeting their specific business requirements.

  1. Thoroughly check the supplier’s profile

It is important to evaluate the complete factory profile of the suppliers that includes checking the credibility of the business name, contact information, licenses/certifications etc.

  1. Assess the company’s HR policies

A company’s work capabilities depend largely on the HR policies. The full monitoring process involves assessment of the company’s HR policies to make sure there are no malpractices involved.

  1. Prevent rejection rates

As the auditors detect the loopholes during the production process, it increases the chances of preventing high rejection rates of the products saving a lot of recurring costs.

  1. Ensure CAPA

Providing a Corrective Action Preventive Action (CAPA) plan also falls under the purview of full monitoring audits. After the completion of the evaluation process, they provide remedial measures to ensure a particular production practice is not repeated in future.

Other responsibilities involve investigating the final inspection, equipment testing, Corporate Social Responsibility (CSR), environmental stewardship, and many others.

Are you looking for low-cost audit services solutions for your suppliers? Get full monitoring audit and inspection services from the leading inspection company in China, Guangdong Inspection. Their services include furniture, solar panel, food products, electronic components, LED display test, and many others in the Philippines, Myanmar, Vietnam, and China. Contact now.

Apr, 13
2018
Blog

How to Conduct Complete Quality Control of Solar Panels

From saving the environment to improving grid security of electricity, the consumers are increasingly becoming dependent on the use of solar panels. However, the increasing demand sometimes hampers the quality of the products costing heavy cost overruns.

Quality inspection companies in China, Myanmar, Vietnam, and the Philippines not only assure complete quality control of solar panels but also mitigates high expenditures in the long run. They use advanced testing equipment like EL testers, sun simulators, thermal cameras and resistance testers to vet the overall quality of the solar panels. Here’s how solar Panels can be intricately tested and monitored before it is ready to be used for consumption.

  • Initial checks with the supplier

This process takes place before the production begins to keep the supplier and manufacturers on the same page. This is conducted either at the vendor’s office or the factory to ensure the suppliers understands the business requirements and starts with the orders accordingly.

  • Climatic condition tests

From heavy snow to scalding heat, solar panels are subject to multiple climatic conditions. During the inspection process, the professionals use tools and techniques to test the quality and resistance of the product under extreme conditions including ultraviolet light, ice, humidity, temperature, and high voltage.

  • Replicating the golden sample

To ensure the quality of the best product is consistently maintained, it is important to mirror the golden sample with the products that will be manufactured. The inspection process consists of rigorous quality management to deliver high-quality deliverables.

  • Identify manufacturing defects

During the inspection process, the professionals identify if there is any thermal or mechanical fatigue during manufacturing. The cells of the solar modules undergo water boil tests, solder-ability and peel- off tests on EL tester to detect the slip-offs. This is important for assuring operational efficacy.

  • Adherence to standards

In the US, it is mandatory for the manufacturers to comply with the Acceptable Quality Limit (AQL) to prevent rejection rates. The inspectors make sure the solar panels are manufactured keeping the production regulations and standards in mind.

  • Design checks

Besides checking if there are any dented solar cells or scratches on the glass cover of the solar module, it is also important to maintain the right solar cell string alignment to preserve a good visual appearance of the product.

  • Packing inspection

Scratches are a common thing due to negligent handling or packing of the product. This might lead to output degradation of the solar modules which might even affect light transmission. The quality inspectors take care of all this and make way for a faultless installation.

Get complete quality control check of solar panels tailored to your manufacturing needs with the best company audit inspection company in Myanmar, Vietnam, and China. Click here. 

Apr, 06
2018
Blog

Quality Inspection for Plastic Components to Drive Business

The use of plastic components for manufacturing products is increasing with each year. It is a cost-effective replacement for components like metal, glass, and wood. From textile to food packaging, plastic components are used in a wide array of industries. Global demand for construction is also one of the major reasons for driving the revenue of plastic industry.  According to Statista, China is the largest producers of plastics in the world and it is known to import high-quality plastics to the United States over the ages. The reason behind this is its focus on the quality control.

The production of plastics starts from obtaining the raw materials, synthesizing polymer, blending the polymer into a usable fraction, and end the process with the shaping and structuring.  All these processes need to undergo a series of meticulous vetting for delivering excellent products. Here’s how the inspection companies conduct an inspection of the plastic components:

Raw materials examination: After the raw materials are obtained for production, the resins and fiber are examined based on several factors including viscosity, moisture, color, durability. These processes are important to determine the average weight of the components.

Identification of internal defects: This inspection process involves the use of ultrasonic waves which helps to identify the internal defects, voids, or contamination of foreign elements. It is also important to detect if there is any insufficiency in the lamination process. If these defects can be detected in the initial stages then it helps to prevent high rejection rates and cost overruns later on.

Check fiber distribution: This usually involves radiographic inspection which is important to identify large voids, translaminar fractures, distribution and patterns of the fiber, etc.

Temperature regulation: With the aid of infrared measurement process, the surface of component comes up with the defects and cracks and this is necessary to regulate film temperature of the plastic component is regulated for a smoother layering.

Acoustic inspection: This process involves microscopic cracking, fiber detachment, fiber breakage, and local delamination. This is important to identify the defects in the molded products.

Outer defect inspection: This is one of the most important quality inspection processes. This inspection involves checking the visual appearance of the end products.This identifies defects like sink marks, burn marks, short shots, flow marks, bubbles, flash marks, etc.

Adherence to AQL: It is only with the help of professional quality inspection, you can get the assurance that products adhere to standards of Acceptable Quality Limit (AQL).

Functionality Testing: The final products are tested with the help of technological tools and human effort to check the functionalities.

Get complete inspection for plastic components before it ships at low cost with the leading inspection company in the Philippines, China, Vietnam, and Myanmar. Click now.

Apr, 02
2018
Blog

How to get the Best Quality Control at Low Prices for Furniture Products

Furniture is an indispensable element to complete a home and the consumers have become a lot more skeptical about the quality of their products. To ensure they get the best products, it is important to get its quality checked by the experts. This will not only upkeep a good brand reputation but also drives business growth.

Small and Medium-sized Enterprises (SME) that produces furniture products cannot always invest top dollars in Quality Control due to budgetary and resource constraints. There are a host of options to ease their manufacturing cost and burden.  Here’s how the SMEs can get the best quality control services at low prices for their furniture products.

  • Hire an inspection company in Myanmar, Vietnam, or the Philippines

SMEs can reduce their risk of purchasing by outsourcing an inspection company in Myanmar, Vietnam, or the Philippines. These companies perform end-to-end inspection process that includes Initial Production Check, During Production Check, Final Random Inspection, Loading supervision, production monitoring, and order follow-up. Beginning from inspecting the manufacturing factories to conducting a social audit, they can get the best results at low investments.

  • Use a package of supplier audit and Quality Control

These quality inspection companies also give you the flexibility to choose a package of supplier audit and quality if you have limited time and budget. Usually, they offer full monitoring audit and quality control services for multiple factory inspections. This includes daily reporting and communication of all indicators.

Highlights of the QC process

  • Initial assessment of the factory
  • Identify production issues and prevent a defective production
  • Check moisture content, color, surface treatment, and other properties of the furniture
  • Replicating the shape and structure of the rest of the products with the golden sample quality
  • Ensure compliance with Acceptable Quality Limit (AQL)
  • Prevent cost overruns and production delays
  • Final or random inspection of the factory including the rough mill and other departments like lamination, carving, machining, pre-assembly, and assembly.
  • Monitoring the artwork, packaging, and packing
  • Confirmation for container status, quantity, handling, seal appendage, final packing, and freight forwarding
  • Real-time feedback

You can also improve the supplier’s performance with the Audit services of these inspection companies. They will give a transparent review about your future partners to prevent the companies from making any rash decisions. They also ensure the suppliers are complying with the legal terms and conditions by conducting first assessment audit, monitoring audit, and social audit.

Are you looking for an inspection company which will assure the best Quality Control for your furniture products? Guangdong Inspection is a leading inspection company with offices in China, Vietnam, Myanmar, and the Philippines. To learn more about their services click here.