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Tips for Maintaining Quality in Manufacturing Facilities in the Philippines

One of the growing hubs for manufacturing is the Philippines. You can often get your high-quality goods produced here at an affordable price point. However, it can be hard to decide on the right manufacturer and make sure they keep quality at a high level when you aren’t present in the country. That’s why choosing a quality control company in the Philippines can be an excellent idea.

Simple Audit

Getting audits involves having a third party visit the factory to determine if things are being done properly. A professional quality control company should have an ISO 9001, which is an internationally accepted form of quality management standards. There are numerous types of audits, but some of the things that may be looked at include whether the manufacturer has the right licenses, properly stores chemicals, and performs their own quality management on-site.

Audit of Social Compliance

There are several auditing processes that might be useful for you when using an overseas manufacturer. The first one is social compliance auditing. Essentially, when an audit of this type is undertaken, a quality control company will look into safety and labor practices in the workplace. This might mean finding that the facility needs to install a first aid kit or that they should be providing insurance benefits to their employees.

Process Auditing

This is typically the quality control process that you associate with the job. This audit involves visiting the factory and watching the process of production, and it lets a third party determine if there are ways to improve the factory processes. This could be something as simple as improving a process that is continually resulting in defects or finding inefficiencies that might be wasting money and time. The standards in the Philippines are different than the United States, so this is a highly recommended type of audit.

Vendor Guide Explained

After you have chosen a quality control company in the Philippines and have ran any audits, you may have chosen a manufacturer you’d like to go with. At that point, the next step is often creating a vendor guide. This guide will provide information about procedures and policies that are required for the manufacturer to implement. This paperwork can be long and includes guidelines for everything from approving samples to shipping, social compliance requirements, and packaging standards.

In addition, you will include your terms and conditions. This is the part of the document that explains your non-disclosure agreement, terms of payment, right of inspection, penalties for defective merchandise or late shipments, and exclusivity.

Having goods manufactured in the Philippines is a great way to cut costs, but being aware of quality and implementing monitoring are excellent ideas. Auditing is a good way to choose a company for your needs, and invoking a vendor guide with conditions will keep you on the right track. Follow these tips, and you will be ready to begin your manufacturing process with half the worry!

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DON’T MAKE YOUR PRODUCT LAUGHABLE/ A MISTAKE-check the slightest detail with the experts in Guangdong!

Fashion is vital to most people. It has been described in many ways. It plays a great role in human life even in the caveman’s time when they started putting leaves around them. Fashion is being used as trademark of oneself while to most people they use it to express and define themselves through what they are wearing. Some use fashion to catch attention and to create first impression.

Fashion matters especially in this modern world! People who are into fashion take it too seriously that they are willing to spend their money through shopping and getting what they want. People who are into fashion usually look carefully on every single details of what they are going to wear even before buying it. In fact they spend more time looking for details of the clothes from color, materials, size and its dimensions. Some customers rely the quality of the clothing not only at the shop where they buys but also where it is made and manufactured from.

How do these buyers check the details of the product that they are going to buy? Except of the obvious details like size, color and dimensions how do they know more of the product? They check through the labels! Labels in clothing usually are small but it can mislead the shoppers when information does not fit the description which is not really good both for the sellers and suppliers.

As supplier that also outsource different materials from different places, how can you make sure that you can provide the customers’ expectations by giving them the quality they need? How can you make sure that you are getting the right product from a place where you really expected to come from without misleading your customers by human or machine errors? That is when you need trusted people like us from Guangdong Inspection Service to do the job for you. We make life easier for you and we make sure that your business gets even better with our service.

To know more of us and our service, below are the things we do to help you and your business;

About us GUANGDONG INSPECTION SERVICES

Our Team:

Our team is composed of Chinese and foreign inspectors, all having several years of experience in their fields. We know that your expectation is that we help you to save money and time by detecting the slightest quality problem at the earliest.

That is why all our members have technical and engineering background and unique experience dealing with the manufacturers in Guangdong Province. Thanks to this HR we can cover many fields of productions such as textile, electronic, LED, wood, houseware, furniture, leather, sport goods, toys etc.

 Made in Thailand (1)

Our Location:

Our office and inspectors are located in Guangzhou, Dongguan, Huizhou and Shenzhen.

We can also cover inspection throughout mainland China within 24 hours.

WHAT WE DO?

INITIAL PRODUCTION CHECK (IPC)

Before production is started we check that all conditions for it are met.

         What we check: raw materials, production tools & processes and management.

          Benefits: detect any trouble as early as possible.

DURING PRODUCTION INSPECTION (DUPRO)

DUPRO can take place when at least 20% of the production is completed.

          What we check: product conformity and production processes.

           Benefits: get the production status overview and take actions if necessary.

FINAL RANDOM INSPECTION (FRI)

Also called Pre-Shipment Inspection, it is done once the whole production is over and at least 80% of the goods is packed.

        What we check: product conformity and packing compliance.

         Benefits: be sure that your order complies with all your requirements and that it will be safely packed.

LOADING SUPERVISION (LS)

Our inspector is on site during the whole container loading process, from loading to seal placing.

        What we check: quantity of cartons/pallets loaded, loading method and container sealing.

         Benefits: make sure that all the goods are properly loaded before you pay the balance.

PRODUCTION MONITORING

For the most sensitive orders we follow your order from before the production to the loading, on a daily basis and on site.

        What we check: the everyday production progress and management.

        Benefits: detect at any time any issue with your order and fix the problems in real-time.

For more details about us and our services you may visit our website http://www.guangdonginspection.com/about_us.html

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Benefits of Production Monitoring for Business

Producing the goods and finally prepping it for the market involve a lot of processes that include recurrent inspection and monitoring. This is done during the production to ensure filtered delivery for the Final Random Inspection process. We shall discuss the multiple benefits of Production Monitoring (PM) during the quality Control procedure.

  • Evaluation of operators

It is important to keep a close tab on the operators who are involved in the production process and ensure that all of the instructions are appropriately incorporated.

  • Examination of supply chain

Supply chain monitoring is another important aspect of production monitoring. This also helps in real-time production process control and streamlines the distribution system.

  • Rechecking with another inspection professional

As the production monitoring happens in between the initial production check and Final Random Inspection, a good inspection company will always ensure another inspection expert is provided at the supplier’s site with a checklist of client’s requirement. Daily interaction with the expert will assure superior quality of the production.

  • Process and filter data

Different types of sensors are used to scrutinize the machinery process. A production monitoring professional will check the process monitor and provide a filtered data.

  • Provide insights to the supplier

The suppliers’ productivity falls under the purview of production monitoring process which ultimately helps in reworking on a particular product or set of products.

  • Enhance employee productivity

During-Production vigilance gives the employees an impetus to work harder and complete the task in desired time. This is necessary to nurture quality awareness amongst the workers which will be beneficial for the overall productivity of the team in the long run.

  • Reduce post-production savings

Production monitoring involves data tracking and providing complete information on orders and parts. If the anomalies are detected before the post-production process, then it will save a lot of additional costs later on.

  • Assure timely delivery

This is another reason why businesses should hire a Quality Control team during the production process. They will make sure your products are manufactured with care and are also delivered in time.

  • Check the aesthetics

A production monitoring expert also makes sure the aesthetics, and the look and feel of the products match the needs and requirements of the clients.

  • Prioritize customer satisfaction

The product purchasers will always expect high quality deliverables keeping the factors like brand identity and customer satisfaction in mind. Production monitoring is, therefore, necessary for assuring peace of mind and delivering products just like it is expected.

  • Trigger sales

If a brand is known to provide high-quality products, then it is bound to enhance the sales figures and upkeep customer loyalty.

Are you looking for such Quality control inspection for your products? Get it done by Guangdong Inspection, one of the best inspection companies in China that specializes in pre-shipment inspection, initial and during production inspection, and post-production inspection.  They have a proven track record of delievering quality control in Shenzhen, Dongguan, Guangzhou (Canton), Foshan, Zhongshan, Zhuhai, Ningbo, Shanghai, Qingdao, Tianjin, Shenzen, and Wenzhou.